PANELS:-
We provide integrated products to meet each of our customer's specific needs. The solutions are based on providing leading-edge technology, first quality components and of course following on the customer's specifications.
Accomplishing this mission, UPC counts on close collaboration with the customer in order to finish with a product that reflect exactly the customer's needs. We offer panels for two types of applications like:
Automatic & Synchronizing Panel for gensets
Specialized Electrical and Industrial Panels
The panels play an important role giving the power generator installation the needed completeness.
Automatic & Synchronizing Panel for gensets:-
We are successfully meeting the demands of generator control panels which have high demand among our valued clients for their capability to deliver efficient performance standards. These generator control panel are manufactured using quality materials procured from reliable vendors including switched, aluminum, copper, L angle, CR sheets providing in them optimum functionality standards. We deliver the generator control panels in modular, compact, and rugged construction with fully compartmentalized design options with the following features:
Auto mains failure DG panels
Auto synchronizing panel
Standard DG panel.
Controls Panels:-
Controls and Relay Panels for use on 66KV, 110KV, 220KV and 400 KV circuit breakers are manufactured as per customer’s specific requirements.
Controls Panels for special applications in cement mills can be supplied with due interlock for the flow of materials such as Tripping of the supply of material on main side feeder to stop material clogging can be supplied.
Kiln Controls Panels with heat sensing probes, meters and trip Controls can be provided.
Lightning arrestor and Voltage Transformers for use in generating station can be supplied for both HT & LT requirements.
Neutral grounding resistor panel can be supplied as required for generator and special transformer earthing with proper isolation facility.
Turbine Auxiliary Controls Panel to specific requirements can be supplied.
LT Distribution Panel of various varieties as required by customer can be supplied.
Auto Synchronizing Panel with Load Sharing and AMF arrangement can be designed and supplied using various relays available. In this case manual synchronation provision is mandatory. Neutral isolation by the way of neutral contactor is also mandatory.
Panels using ACB’s for incomers and Bus Couplers with suitable interlocks can be supplied. This is done both on HT & LT.
Main Distribution Panel:-
The panel is an illustration of common PCC with an ACB incomer, ACB outgoing as well as some MCCB / SFU outgoing. This illustrates the metering on the major out going feeders.
Specialized Electrical and Industrial Panels:-
The Panels would be microprocessor based generator set monitoring, metering, protection and control system. It helps us offer advanced levels of functions for reliability and optimum genset performance which is very much important in terms of providing the quality power for use in industries and hospitals. The power command control with digital paralleling control devices are equipped with synchronizers and load sharing controls, and KVAR / Power factor controls.
Presently we are engaged in design, manufacturing & supply and installation of power panels, control panel, feeder pillars etc. Electrical Control Panels that we supply include PLC Panel, AC Drive Panel, DC Drive Panel, LT Panel, PCC/MCC Panel, APFC Panel, AMF Panel, Generator Control Panel.
Needless to say that our panel boards are made under strict supervision by qualified personnel. Our offer on specialized electrical & industrial panels.
Automatic Power Factor Panel:-
We are the leading manufacturer, supplier and exporter of Automatic Power Factor Panels in India. These are available in varied sizes and specification to meet the requirement of end user.
FABRICATION:-
Panels are put to its best position as the installation process of a Generator for the Captive Power Generation with lot of fabrication activity. Panels are manufactured using two types of fabrication:
Welded Panel Construction
Bolted Panel Construction
Welded panel construction uses cutting, bending, trimming and welding of sheets to specific requirements. Cutting & bending are done on CNC machines for specific requirements of customers. These are used on specific sheet frames or angles, as per requirement and welded for sturdiness. Hinges which can be removed are welded on to the frames and doors.
Industrial locks are used for securing the doors. General Panel construction will be for flush mounted doors. When specifically required protruding doors and hinges with door lift-off facility can be provided. Suitable gaskets of synthetic rubber material or any other specific material required by the customer can be provided. Panels are manufactured generally to IP-42 construction. For outdoor Use modification of gasketing arrangement, Door bending will be instituted for IP-54 and IP-55 Panels. IP-65 Panels are not under our scope. The finishing is generally done by proper treatment of the fabricated material by 7 tank process using water wash, tank alkali dip, water wash, acid dip, water wash, phosphating and again water wash and powder coating the same to the customer’s requirement. Special painting such as Epoxy painting or baked enamel painting can also be done in specific cases. In some cases panel construction using galvanized iron sheets can also be done. Galvanization of finished panel is also done under very special cases. Special welding needs like inert gas welding are also possible.
Bolted panel construction is done by slotted angles manufactured specifically with sheets punched in definite patterns for ease of bolting. They are secured to form panels by using corner pieces under bolted descriptions. The intermediary supports for mounting various equipments such as circuit breakers etc will be done by the same type of angles. This frame is covered by 14/16G MS sheets and formed to specific panel’s requirements.
All panels are provided with lifting hooks. Outdoor panels are provided with top hoods. An earth bar with specific dimensions will run at the top or bottom of the panel to create two earth points for earthing the panel. Bottom channel framework will be done for mounting the above panels. Cable entry sheets will be provided at the bottom or top of the panel as per requirement of the customer. Generally the gland is fixed to a fabricated bottom sheet, in special cases 3 or 4 mm MS sheets or Brass sheets can be provided for cable entry.
Generally switchboard panels can be provided with panel strip heater, thermostat and 5 amps 3 Pin plug when needed.
